Insitu® Spray Applied Coating Products

Insitu® Spray Applied Corrosion Coating Products

A Complete Solution to Corrosion Protection

Offer the best protection available with Insitu® ES² or Insitu® Spray Applied Coatings – a unique and proprietary coating process that offers today’s HVAC&R systems the highest level of corrosion resistant protection that can withstand harsh environments, providing long-term protection.

Have confidence these products have the highest quality standards and pass the most arduous industry tests ensuring top performing products you can trust.

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Applications Ideally Suited For Insitu® Spray Applied Coating

  • Mini-splits
  • Packaged Rooftops
  • Condensing Units
  • Modular Air-handlers
  • Air-cooled Chillers
  • Interior & exterior HVAC cabinets
  • Copper Piping  (**ES² EX)
  • Coils (water, condenser, evaporator, DX) (**Insitu® Black)
  • Refrigeration Systems

**Products listed were specially formulated for those applications

Environmentally Friendly

This proprietary formulation is environmentally friendly and compliant for application in all 50 states. Its low volatile organic compounds (VOCs), and absence of hazardous air pollutants (HAPs), perfluoro octane sulfonic acids (PFAS), along with its non-ozone depleting formulation help make this non-flammable coating process a superior product.

Insitu® ES2 Spray Applied Coating is available in two formulations, each formulated to ensure the highest level of protection for the application:
  • For high humidity, highly corrosive environments – Insitu® ES² HH
  • For corrosive environments – Insitu® ES² EX

Insitu ES² HH Spray Applied Corrosion-Resistant Coil, Component, and Cabinet Coating

For high humidity, high corrosive environments

Resistance to Corrosion
ES2 pigments are made from a high-performance stainless alloy and resistant to corrosive conditions. ES2 pigments are therefore suitable for even the most corrosive environments and will maintain their appearance after many years of exposure.

Resistance To UV Degradation
ES2 pigments form a multi-layer structure throughout the paint film. This creates a barrier layer which reflects sunlight away from the paint film – preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the pigment particles are well anchored to the substrate. The resultant smooth, hard finish stops dirt from accumulating.

Resistance To Moisture
The multi-layer structure of the ES2 pigments slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents subsequent swelling and deterioration of the protective film.

Gloss Retention
The spray applied coating offers a medium gloss finish is applied that is smooth, limits dirt and debris buildup, and allows for easy equipment cleaning.

Insitu ES² EX Spray Applied Corrosion-Resistant Coil, Component, and Cabinet Coating

For special coating applications, such as copper piping

Resistance to Corrosion
ES2 pigments are made from a high-performance stainless alloy and resistant to corrosive conditions. ES2 pigments are therefore suitable for even the most corrosive environments and will maintain their appearance after many years of exposure.

Resistance To UV Degradation
ES2 pigments form a multi-layer structure throughout the paint film. This creates a barrier layer which reflects sunlight away from the paint film – preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the pigment particles are well anchored to the substrate. The resultant smooth, hard finish stops dirt from accumulating.

Resistance To Moisture
The multi-layer structure of the ES2 pigments slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents subsequent swelling and deterioration of the protective film.

Gloss Retention
The spray applied coating offers a medium gloss finish is applied that is smooth, limits dirt and debris buildup, and allows for easy equipment cleaning.

Insitu® Clear Spray Applied Corrosion – Resistant Coil, Component and Cabinet Coating

Insitu® Clear Spray Applied Coating is an anti-corrosion coating specifically designed for the protection of coils and cabinets installed in corrosive areas. This robust coating contains higher solids to maintain the same clear depth and gloss characteristics in all environmental conditions.

Coils and or cabinets will have a permanent, water-based synthetic coating applied to all coating surface areas without runs, sags or bridging.

Resistance To Corrosion
Insitu® Clear Spray Applied Coating has a very robust synthetic multi-polymer blend that is suitable for even the most corrosive environments and will maintain its appearance after many years of exposure. 

Resistance To UV Degradation
Engineered UV inhibitors form a protective barrier layer which reflects sunlight away from the paint film preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the resin chemistry allows for superior adhesion to the substrate. The result is a smooth hard finish that prevents corrosion from penetrating.

Resistance To Moisture
Insitu® Clear Spray Applied Coating slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents the subsequent swelling and deterioration of the protective film.

Gloss Retention
The spray applied coating offers a medium gloss finish is applied that is smooth, limits dirt and debris buildup, and allows for ease equipment cleaning.

Insitu CLEAR HH

Insitu® Clear HH Spray Applied Coating is an anti-corrosion coating specifically designed for the protection of coils, components and cabinets installed in High Humidity corrosive conditions. This robust coating contains higher solids to maintain the same clear depth and gloss characteristics in these environmental conditions.

Can be applied with no runs and sags on even damp, humid days allowing for continuous workflow without stoppages due to extended dry times.

Resistance To Corrosion
Insitu® Clear Spray Applied Coating has a very robust synthetic multi-polymer blend that is suitable for even the most corrosive environments and will maintain its appearance after many years of exposure. 

Resistance To UV Degradation
Engineered UV inhibitors form a protective barrier layer which reflects sunlight away from the paint film preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the resin chemistry allows for superior adhesion to the substrate. The result is a smooth hard finish that prevents corrosion from penetrating.

Resistance To Moisture
Insitu® Clear Spray Applied Coating slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents the subsequent swelling and deterioration of the protective film.

Gloss Retention
The spray applied coating offers a medium gloss finish is applied that is smooth, limits dirt and debris buildup, and allows for ease equipment cleaning.

Insitu® Black Spray Applied Corrosion-Resistant Coil and Exposed Component Coating

Insitu® Black Spray Applied Coating is an anti-corrosion coating specifically designed for the protection of coils mounted in corrosive areas. Coils will have a permanent, water-based synthetic coating applied to all coating surface areas without material bridging between fins. This coating is an exact color match to our factory applied ElectroFin® E-coat.

Resistance To Corrosion
Insitu® Black Spray Applied Coating has a very robust synthetic multi-polymer blend that is suitable for even the most corrosive environments and will maintain its appearance after many years of exposure.

Resistance To UV Degradation
Engineered UV inhibitors form a protective barrier layer which reflects sunlight away from the paint film preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the resin chemistry allows for superior adhesion to the substrate. The result is a smooth hard finish that prevents corrosion from penetrating.

Resistance To Moisture
The multi-layer structure of the Insitu® Black Spray Applied Coating slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents the subsequent swelling and deterioration of the protective film.

Gloss Retention
The spray applied coating offers a medium gloss finish is applied that is smooth, limits dirt and debris buildup, and allows for easy equipment cleaning.

Insitu® Spray Applied Coating is Resistant to:

Thermal Loss

ES2 pigments are made from a high-performance stainless alloy and resistant to corrosive conditions. ES2 pigments are therefore suitable for even the most corrosive environments and will maintain their appearance after many years of exposure.

UV Degradation

ES2 pigments form a multi-layer structure throughout the paint film. This creates a barrier layer which reflects sunlight away from the paint film – preventing ultraviolet rays from penetrating. As a result, UV degradation of individual polymer molecules is eliminated, the film integrity is maintained, and the pigment particles are well anchored to the substrate. The resultant smooth, hard finish stops dirt from accumulating.

Moisture

The multi-layer structure of the ES2 pigments slows the passage of water molecules into the film and acts as an effective moisture barrier. This prevents subsequent swelling and deterioration of the protective film.

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